Just came in from melting a pot in the fire extinguisher flask. Posted 2 pictures at
www.geocities.com/chucketn/casting/
. Layout shows furnace,open top sand mold was in the bucket, the plastic bottle I used as a form in the sand bucket, and the resulting ingot approx 2 1/2" x 4". I actually had more melted than I thought.
This is what I was getting at. Baby steps I know, but I'm a slow learner. I now realixe the ingot is too big for my intended purpose, so I'll remelt it into another form.
This was mainly an exercise to show it can be done simply, safely, and on the cheap.
I also learned how much casting sand is 'burnt' by casting. The burnt sand was about an inch thick when I dug the ingot out of the bucket.
Next melt will be for something usefull!